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A bike frame with bolts and nuts, featuring a Harley Sportster Hardtail kit for wide wheel and tire applications, and boasting TC Bros. Made in the USA quality.
A bike frame with bolts and nuts, featuring a Harley Sportster Hardtail kit for wide wheel and tire applications, and boasting TC Bros. Made in the USA quality.
360°
A picture of the Sportster Hardtail Kit for 1982-2003 by TC Bros. (Weld On) fits 180-200 Tire, a machine that is designed for the most accurate fit with Made in the USA quality.
A picture of a TC Bros. Sportster Hardtail Kit for 1982-2003 with an American flag on it, showcasing wide wheel and tire applications and Made in the USA quality.
A machine shop with a lot of metal equipment, offering wide Sportster Hardtail Kit for 1982-2003 by TC Bros. (Weld On) fits 180-200 Tire applications and Made in the USA quality.
A black and gold TC Bros. Harley Sportster Hardtail kit motorcycle parked in front of a fence, showcasing wide wheel and tire applications.
A TC Bros. Sportster Hardtail Kit for 1982-2003 (Weld On) fits 180-200 Tire bike frame on a white background.
An image of a TC Bros. Sportster Hardtail Kit for 1982-2003 motorcycle frame on a white background, showcasing its wide wheel and tire applications and emphasizing its Made in the USA quality.
A TC Bros. Sportster Hardtail Kit for 1982-2003 (Weld On) fits 180-200 Tire motorcycle frame on a white background.
A picture of a TC Bros. Sportster Hardtail Kit for 1982-2003 showing the cross tube in place.
A diagram showing the important parts of a metal frame, including the high-quality Sportster Hardtail Kit for 1982-2003 by TC Bros. (Weld On) fits 180-200 Tire and wide wheel and tire applications. These components are known for their Made in the USA by TC Bros.
Threaded chain adapter bungs are an important component of the TC Bros. Sportster Hardtail Kit for 1982-2003 (Weld On) fits 180-200 Tire, perfect for wide wheel and tire applications. These high-quality bungs are proudly Made in the USA.
Mounting hardware and brake linkage chain for the TC Bros. Sportster Hardtail Kit for 1982-2003 (Weld On) fits 180-200 Tire are included, ensuring wide wheel and tire applications. The kit is known for its Made in the USA quality.
A TC Bros. Sportster Hardtail Kit for 1982-2003 (Weld On) fits 180-200 Tire motorcycle is shown on a white background providing wide wheel and tire applications. Also, it showcases the Made in the USA quality.

Sportster Hardtail Kit for 1982-2003 by TC Bros. (Weld On) fits 180-200 Tire

SKU: 103-0009

Regular price$449.95
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Sportster Hardtail Kit for 1982-2003 by TC Bros. (Weld On) fits 180-200 Tire

TC Bros Weld-On Harley Sportster Hardtail kit for wide wheel and tire applications (5.5" wide wheel and 180-200 series tire required). 100% Made in the USA quality. Fits all 1982-2003 Harley Davidson Sportster Models (883, 1200, and 82-85 Ironhead). Includes easy-to-follow, detailed installation instructions as well as mounting hardware. This is the highest quality, most complete kit on the market, for the best price anywhere! Hardtail incorporates 2" of stretch and 5" of ground clearance for a great looking stance with a stock length front end.

This frame is constructed from .120" wall (approximately 1/8") American Made Steel Tubing that is bent using a precision CNC Mandrel Bender for the ultimate in smooth bend quality and accuracy. All tubing is sized to match stock outer diameter and is slugged at all frame attachment points for a high strength, seamless looking install that makes your stock frame look like a 100% custom made frame, without all of the title/registration headaches. Hardtail is designed using the latest 3D CAD Software and is built right here in the USA using a precision made, 100% CNC Machined Welding fixture for the best fit in the industry. High strength axle plates are CNC Laser cut from 3/8" Thick American Made Steel plate. They feature classic styling, an integrated fender strut hole, as well as threaded axle adjusters for your convenience. Due to increased width, a 1" offset sprocket or pulley is required, as well as a longer axle (See TC Bros Part #104-0032). Due to stretch, a longer chain or belt (137 tooth belt) is also required. Most customers convert belt drive sportsters to chain drive for best performance, maximum frame clearance, and maximum cost savings vs belts.

We have the knowledge, experience, and selection to get you everything you need to build your Sportster right including, battery boxes, oil tanks, seats, lighting, etc. Be sure to check out our other products!

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1982-2003 Sportster models

103-0009

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