Holey Roller XS650 Build

Holey Roller is no stranger to the alter! Created from a humble XS650, the running theme here is weight reduction and metal removal for performance and aesthetic reasons. We think of the XS platform as an excellent entry-level chopper candidate. They’re easy to find, mechanically simple, and can be reworked into cafés, trackers, scramblers—or choppers. We started with this example that had just 5,000 miles on the odo before we took the knife to it.

This bike features a number of XS-specific items like a PMA, our hardtail kit, forward controls and a hand-fabbed exhaust that began with our weld-it-yourself kit for the Yamaha. But we also kept it clean and custom and well within a modest budget by adapting some inexpensive universal staple items to the Yamaha, like the tank, air ride seat, fender, and DIY strut kit

But part of chopping on a budget means investing time instead of money for a primo look that doesn’t strain the wallet. We got cozy with the drill press, and added speed holes to many otherwise factory components, like the wheels, neck gusset,  stator/chain cover, and our controls. The faux oil tank, which houses some electronics, didn’t escape the hole punch and of course you’ve likely noticed the coup de grâce, the hole-y fuel tank. Made with some tubing carefully welded in place, we think it’s a great-looking custom piece that costs very little other than time to produce.

It’s a little ripper and a testament to the idea that good planning and some hard work can produce a really nice finished product without raiding your kid’s college fund.

Build Video

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Parts used on the build:

Reviews

★★★★★

My experience with TC Bros. was exceptional, fast shipping, in stock items, highly recommended the company. The lane splitter from SPC is amazing quality, easy install, looks great and sounds even better.

Steve S.
★★★★★

These rotors have a good fit and finish, and when paired with a good set of pads Improve stopping power greatly.

B-Knarr
★★★★★

I just received my 2nd TC Brothers weld on hardtail. My son also has one on his chop. I've also used their other parts on several builds. The fit and finish coupled with the support is 2nd to none. I'll continue to buy from TC Brothers for all of my builds

JT
★★★★★

So I’ve been building a Dyna this year and I never leave reviews for ANYTHING ONLINE. I felt obligated to let this be a first and just say how much I appreciate TC bro’s and their dedication to quality customer service and expedited shipping. I’ve ordered a lot from these guys and have had my questions answered and my parts received consistently for MONTHS now. I can’t recommend these guys enough. In an age of business where people just “don’t care anymore,” it really makes me feel it necessary to leave a review because these guys still give a damn. Thank you TC bro’s for quality risers and great service 120/100.

Dyna B.
★★★★★

Extremely fast shipping. Ordered on a Wednesday afternoon and it was delivered on Thursday. Very easy install and the quality is excellent. Ride quality is surprisingly better than the stock set up. Definitely what my build needed to put it over the top.

Chad F.
★★★★★

Couldn’t be happier with my 8in risers and tracker bars. Perfect fit, easy install, and ridiculously fast shipping. Completely changed how my bike feels and rides. 10/10

Jon
★★★★★

Great product and easy to install because everything you need is in one package. I love the look and feel of the springer frontend. The shipping was fast and because it included great east to read instructions I did not need to contact anyone but, I’m sure that if I had that it would have been top tier aswell!

Andrew